A Nigerian mineral processor is installing two (2) Magnetic Disc Separators (MDS) to separate individual minerals in a Coltan plant.  This latest export project reflects Bunting’s position as a recognised global leader for the design, manufacture, and supply of high-intensity magnetic separators for mineral processing. 

• Technical product information: Magnetic Disc Separator

Magnetic Disc Separators

The Bunting design of Magnetic Disc Separator is widely regarded as one of the best in the world.  The origins of the Magnetic Disc Separator date back to the early 1900s, with subsequent design improvements following advances in material and manufacturing technology.  Since the mid-1980s, Bunting’s design engineers further improved the design, providing greater magnetic strength and unrivalled flexibility for improved levels of mineral separation.

The Nigerian mineral processor first contacted Bunting after viewing previously supplied Magnetic Disc Separators operating successfully in other local Coltan processing plants.  Following a review of the project specification and subsequent recommendations by Bunting’s mineral application engineers, the Nigerian processor ordered two (2) model MDS 3-375 Magnetic Disc Separators.

Processing Coltan

Coltan (columbite-tantalites) is a dull black metallic ore that includes the minerals columbite and tantalite.  Tantalum is extracted from tantalite for capacitors used in mobile phones, personal computers, and electronics.  Columbite is a source of Niobium, which is used in superconducting materials as well as in the nuclear, electronics, optics, and electronics sectors.

In operation, an even layer of approximately 500 kg/hour of Coltan raw mineral feeds via a vibratory feeder onto the Magnetic Disc Separator’s 375mm wide belt.  The monolayer of material initially passes under a permanent ferrite Plate Magnet, suspended at 75mm above the belt, which captures strongly magnetic particles.  The Coltan then feeds under a series of three (3) individual spinning high-intensity electromagnetic discs, each generating different magnetic field intensities and positioned at an increasingly lower suspension height above the conveyor.  The magnetic intensity of each electromagnetic disc increases along the length of the conveyor, starting at approximately 10,000 Gauss (1 Tesla) and ending with 23,000 Gauss (2.3 Tesla).

As the Coltan mineral mix passes under the rotating magnetic disc, magnetically susceptible particles lift and deposit into a discharge chute to the side of the conveyor.  Each magnetic disc stage focuses on a particular magnetic mineral including tantalite, tin, and columbite.

“Our superior Magnetic Disc Separator design is exceptionally popular with Coltan processors due to the ability to vary the magnetic field and the manufacturing quality,” explained Adrian Coleman, the General Manager of Bunting-Redditch.  “This latest project is particularly important, resulting from seeing our equipment successfully working in another Coltan installation.  The perfect recommendation.”

The Magnetic Disc Separator is part of Bunting’s range of high-intensity magnetic separators designed specifically for mineral processing. 

Related Mineral Processing Technical Articles

• Magnetic Properties of Minerals;
• Magnetic Separators for Mineral Processing;

Magnetic Separators – Mineral Processing Laboratory

Bunting-Redditch has one of the most comprehensive magnetic separation mineral processing testing laboratories in the world.  Their Laboratory Technicians have decades of experience in mineral processing.  Controlled tests ensure that the most suitable and cost-effective machinery is recommended for each application.  The laboratory is equipment with a wide range of equipment including:

• Smaller scaled versions of industrial Magnetic Separators.  This equipment is used to accurately scale up to industrial capacities and calculate performance guarantees;
• X-Ray Fluorescence and X-Ray Diffraction analysis are available for chemical assay and mineralogical identification to aid the development of a viable process route for each application;

For further information on our range of magnetic separation equipment designed for purifying ceramics and non-metallic minerals, or to arrange sample tests in our laboratory, please contact us on:

Email: Gordon Kerr at GKerr@buntingmagnetics.com

Via the website

Telephone:  +44 (0) 1527 65858

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